New Inspection Area - Reduced Driver Wait Times

APM Terminals in Mobile, AL has implemented a couple of processes that have changed the direction of traffic flow in our container yard. The container inspection area is now located at the north end of Row 128. Row 128 is now designated for damages ONLY.

container-inspection-route
By conducting quick inspections and repairs directly in the terminal yard, the terminal ensures that over-the-road drivers experience minimal delays. If a container is found to need repair, the quick offloading and substitution with a good-order container means the driver can promptly continue their journey.
 
This efficient handling of containers reduces driver wait times and enhances their productivity, leading to better satisfaction among logistics partners and drivers. Efficient driver turnaround times can also reduce congestion within the terminal, contributing to overall smoother terminal operations.

New Workflow

workflow-chart

Benefits of the new approach 

Efficient Problem Identification and Resolution
Process: Drivers pull into the inspection lane, notify mechanics of suspected issues, and receive on-the-spot quick fixes for minor problems.
Benefit: This reduces downtime and allows drivers to continue their journeys quickly, enhancing overall operational efficiency.

Streamlined Handling of Major Repairs
Process: Containers requiring larger repairs are identified and estimated, then moved to the appropriate area based on the cost of repairs.
Benefit: This ensures that major repairs are managed systematically, prioritizing repairs based on cost and urgency, thus optimizing resource allocation.

Flexible Container Management
Process: Drivers can either pull a repaired container from the good order stack in row 125 or return to the yard good order stack if no containers are immediately available.
Benefit: This flexibility in container management ensures drivers can always access a functional container, reducing delays and maintaining the flow of operations.

Clear Segregation and Prioritization
Process: Mechanics write repair estimates, categorize containers based on steamline, and operators segregate containers for shop repairs or SSL stack.
Benefit: Clear categorization and prioritization facilitate efficient repair workflows and resource management, ensuring containers are repaired and returned to service promptly.

Reduced Risk of Accidents and Injuries
Process: Conducting quick fixes and inspections in designated areas like the inspection lane and 128 inspection area.
Benefit: By confining repair activities to specific, controlled areas, the terminal minimizes the risk of accidents and injuries. This organized approach ensures that both drivers and mechanics are aware of their surroundings, reducing the likelihood of mishaps.

Thorough Inspection and Prompt Issue Identification
Process: Drivers notify mechanics of suspected problems, and mechanics perform thorough inspections and quick fixes on the spot.
Benefit: Promptly identifying and addressing container issues ensures that only safe, functional containers are in use. This proactive approach prevents potential safety hazards, such as damaged containers causing accidents during loading, unloading, or transport.